RU 
EN UNIBLACK | Classic Series (80-140 TPH)
The UNIBLACK Classic Series is designed for flexibility, ease of installation, and long-term reliability. With production capacities from 80 to 140 TPH, it’s ideal for contractors seeking a compact yet powerful solution for urban and regional roadwork.
Featuring a modular layout, smooth transportation during initial setup, making it the ideal choice for contractors looking for an efficient, space-saving solution with uncompromised quality.
Характерные особенности
- Modular design for quick setup
- Precision batching & consistent output
- Optimized fuel consumption
- Scalable to project needs
- Minimal maintenance, maximum uptime
Cold Aggregate Bins
Modular bins with electrical feeder drives and high-speed conveyors ensure smooth aggregate flow, aided by dust-free rollers and a scalping screen.
Hot Elevator
Heavy-duty chain with teethed EN-19 shaft and back-stop gear motor for slip-free drive
Битумные емкости
Central Control Cabin
An Advanced automation system with manual/automatic control, remote access for support, real-time monitoring, and user-friendly graphics with one-click operation.
Fuel Tank
Thermic Heater
Filler Silo
Сушильный барабан
The insulated drum minimizes heat loss, while special lifting flights enhance heat transfer.
Фильтровальная установка
Pre-separator captures coarse dust, while the bag filter ensures high-efficiency fine dust filtration. Features include a VFD motor for energy savings and an emergency cold air valve for added safety.
Модулирующая горелка UNIFLAM
High-pressure modulating burner for efficient fuel use (diesel, LDO, or furnace oil).
Multi-Deck Vibrating Screen
Wider screening area with dual motors for increased productivity and high-stiffness springs for precise weighing.
Weighing Section
Larger weigh-bin on load cells for accuracy and hot-oil jacketed bitumen hopper to maintain temperature.
Hot Aggregate Bins
Zero-maintenance radial discharge gates with capacitance level switches to prevent overflow
Mixing Unit
Equipped with abrasion-resistant Ni-Hard steel paddles and direct shaft-mounted gear motors for efficient mixing and a leak-proof discharge gate.
Cold Aggregate Bins
Modular bins with electrical feeder drives and high-speed conveyors ensure smooth aggregate flow, aided by dust-free rollers and a scalping screen.
Hot Elevator
Heavy-duty chain with teethed EN-19 shaft and back-stop gear motor for slip-free drive
Битумные емкости
Central Control Cabin
An Advanced automation system with manual/automatic control, remote access for support, real-time monitoring, and user-friendly graphics with one-click operation.
Fuel Tank
Thermic Heater
Filler Silo
Сушильный барабан
The insulated drum minimizes heat loss, while special lifting flights enhance heat transfer.
Фильтровальная установка
Pre-separator captures coarse dust, while the bag filter ensures high-efficiency fine dust filtration. Features include a VFD motor for energy savings and an emergency cold air valve for added safety.
Модулирующая горелка UNIFLAM
High-pressure modulating burner for efficient fuel use (diesel, LDO, or furnace oil).
Multi-Deck Vibrating Screen
Wider screening area with dual motors for increased productivity and high-stiffness springs for precise weighing.
Weighing Section
Larger weigh-bin on load cells for accuracy and hot-oil jacketed bitumen hopper to maintain temperature.
Hot Aggregate Bins
Zero-maintenance radial discharge gates with capacitance level switches to prevent overflow
Mixing Unit
Equipped with abrasion-resistant Ni-Hard steel paddles and direct shaft-mounted gear motors for efficient mixing and a leak-proof discharge gate.
Технические характеристики
| МОДЕЛЬ ЗАВОДА | UNIBLACK 1000 | UNIBLACK 1250 | UNIBLACK 1500 | UNIBLACK 1750 | |
| Plant Output @ 3% moisture content (t/h) | 80 | 100 | 120 | 140 | |
| Batch Size @ Cycle time 45 Sec. (kg) | 1000 | 1250 | 1500 | 1750 | |
| Питатели для холодных бункеров | No. of Bins | 4 | 4 | 4 | 4 |
| Individual Bin Capacity (M3) | 7 | 7 | 7.5 | 7.5 | |
| Charging Conveyors | Unit Output Capacity (t/h) | 100 | 120 | 140 | 160 |
| Сушильный барабан | Тип привода | 4W Friction Drive | |||
| Модулирующая горелка UNIFLAM Coal Fired Burner (Optional) |
Тип | Модулирующая горелка UNIFLAM | |||
| Варианты топлива |
Liquid: LDO/FO/Diesel Gas: LPG/PNG/CNG Solid Fuel: Coal |
||||
| Heat Output (MW/Hr.) | 10 | 10 | 12 | 12 | |
| Pollution Control Unit | Primary (Air Flow) | Предварительный сепаратор каскадного типа | |||
| Secondary (Air Flow) | Фильтр-мешок | ||||
| Hot Elevator | Max. Capacity (t/h) | 100 | 120 | 140 | 160 |
| Screen Unit | Fraction of Screens | 4 | 4 | 4 | 4 |
| Screen Mesh | As per Requirements | ||||
| Hot Aggregate Bins | Nos. of Bins | 4 | 4 | 4 | 4 |
| Смеситель | Тип | Двухвальный синхронизированный смеситель с прямым приводом | |||
| Полностью компьютеризированный с ручным управлением | Тип | PLC Based, Fully Computerised with Manual Over Ride | |||
Ваш путеводитель по поиску идеального поставщика асфальтобетонных заводов рядом с вами
In this guide, we’ll углубляться into the world of asphalt equipment with a special focus on finding asphalt products that will meet your needs. Whether you need an 80 – 140 tph asphalt plant or any other capacity, we will guide you step by step through the process, from identifying the problem to providing a solution, providing you with important questions that will make your decision easier.
Введение
Когда дело доходит до asphalt production, choosing the right supplier is critical to the success of the project. This section will explain why choosing the perfect asphalt material should be so important.
Why Choosing the Right Asphalt Plant Supplier Maters
The quality of your asphalt production largely depends on the products you use. An experienced and reputable supplier can make all the difference in achieving consistent results. This guide will help you navigate the process of finding the Alltech make asphalt plant to meet your specific requirements.
Supplier’s Track Record
Research the supplier’s history. Have they consistently delivered on their promises? Reading customer reviews and asking for recommendations can provide valuable insights.
Why Choosing the Right Asphalt Plant Supplier Matters
Why Choosing the Right Asphalt Plant Supplier Matters
The quality of your asphalt production largely depends on the products you use. An experienced and reputable supplier can make all the difference in achieving consistent results. This guide will help you navigate the process of finding the ideal asphalt plant supplier to meet your specific requirements.
Supplier’s Track Record
Research the Alltech’s 80 – 140 tph asphalt plants history. Have they consistently delivered on their promises? Reading customer reviews and asking for recommendations can provide valuable insights.
Permits and Regulations
Understand the permits and regulations applicable to asphalt production in your region. Your supplier should be well-versed in these requirements.
Understanding Your Asphalt Needs
Before you start your search for an asphalt plant supplier, it’s essential to have a clear understanding of your production needs and the types of asphalt plants available.
Assessing Your Production Requirements
Begin by determining the volume of asphalt you need to produce regularly. This will help you identify the capacity requirements for your asphalt plant, whether it’s 80-140 tph or a different capacity.
Types of Asphalt Plants
There are various types of asphalt plants, including batch plants, drum mix plants, and continuous mix plants. Each has its advantages and is suitable for specific applications. Understanding these options is crucial in making the right choice.
Researching Asphalt Plant Suppliers
Now that you know your asphalt production needs, it’s time to start your search for the right supplier.
The Importance of Asphalt Plant Supplier Reputation
Reputation matters in the world of asphalt plants. Look for suppliers with a proven track record of delivering high-quality equipment and excellent service.
Locating Hot Mix Asphalt Plant Near You
Consider the distance of the supplier’s factory to your project site. Locating a hot mix asphalt production facility near you can save you time and transportation costs.
Over View
Evaluating Equipment Quality
The quality of the asphalt plant equipment is a critical factor in your decision-making process.
The Key Components of an Asphalt Plant
Understand the essential components of an asphalt plant, such as the dryer, mixer, and silos. A well-designed plant will ensure efficiency and reliability.
Quality Standards and Certifications
Check whether the seller’s products meet industry standards and have relevant certifications. This ensures that your facility complies with environmental and safety regulations.
Budget Considerations
It is important to balance your budget when choosing an asphalt plant.
Initial Costs vs. Long-term Savings
When considering the long-term savings of a good factory, upfront costs are quite high. A reliable facility like Alltech can reduce maintenance costs and repair time.
Financing Options
Explore financing options to make your investment more manageable. Many suppliers offer financing plans or leasing arrangements.
Environmental and Regulatory Compliance
Adhering to environmental and regulatory standards is essential in today’s asphalt industry.
Meeting Emission Standards
Ensure that the plant you choose meets emissions regulations in your area. Environmentally friendly practices are not only responsible but can also lead to cost savings.
Maintenance and Support
Ongoing support is crucial for the smooth operation of your asphalt plant.
Availability of Spare Parts
Ask about availability and how quickly it can be shipped. Downtime can be costly, so product reliability is important.
Technical Support and Training
Ask about the technical support and training options you can receive by your supplier. Proper training ensures that your team can operate the plant effectively.
Customer Feedback and Testimonials
Learn from the experiences of others who have worked with the supplier.
Learning from Others’ Experiences
Read customer feedback and testimonials to gain insights into the supplier’s performance. This can help you make an informed decision.
Making Your Decision
After thorough research and consideration, it’s time to make your decision for 80 – 140 tph asphalt plants.
Creating a Shortlist
Narrow down your options to a shortlist of suppliers that meet your criteria. Compare their offers and weigh the pros and cons.
Заключение
Selecting the right supplier for 80 – 140 tph asphalt plants is a critical step in ensuring the success of your asphalt production. With the knowledge and insights gained from this guide, you’re well-equipped to make an informed decision and embark on your road to reliable asphalt production.
Часто задаваемые вопросы
Обычный срок службы асфальтового завода может варьироваться в зависимости от таких факторов, как его конструкция, качество компонентов, обслуживание и эксплуатация. Однако хорошо обслуживаемый асфальтовый завод может прослужить от 20 до 30 лет и даже дольше.
Оценить энергоэффективность асфальтового завода можно, рассмотрев такие факторы, как расход топлива, системы рекуперации тепла и общая эффективность производства. Ищите заводы с передовой технологией горелок, эффективной изоляцией и системами рециркуляции, чтобы свести к минимуму потребление энергии.
Многие правительства предлагают стимулы и гранты за использование экологически чистых асфальтовых заводов. Эти стимулы могут включать налоговые льготы, субсидии или гранты для поощрения внедрения технологий, снижающих выбросы и повышающих экологичность. Обратитесь в местные природоохранные органы или отраслевые ассоциации, чтобы узнать о конкретных программах в вашем регионе.
Простые задачи по техническому обслуживанию, которые продлевают срок службы асфальтового оборудования, включают регулярную очистку, смазку движущихся частей, проверку электрооборудования и своевременную замену изношенных или поврежденных деталей. Точные измерения и регулярный анализ необходимы для эффективной работы.
Чтобы рассчитать идеальную мощность асфальтового завода, учитывайте такие факторы, как предполагаемый спрос на асфальт, типы смесей, которые вы будете производить, и ваши производственные цели. Консультация с опытным инженером асфальтового завода или производителем поможет вам определить подходящую мощность для ваших нужд.
Модернизация an existing asphalt plant to meet modern environmental standards is possible but can be complex and costly. It may involve upgrading pollution control equipment, improving energy efficiency, and modifying the plant’s design. Consult with experts in the field to assess the feasibility and cost-effectiveness of retrofitting your plant.
Асфальтобетонные заводы периодического и непрерывного действия различаются по производственным процессам. Заводы периодического действия производят асфальт отдельными партиями, что делает их подходящими для малых и средних проектов. Заводы непрерывного действия производят асфальт непрерывно и лучше подходят для крупномасштабных работ. Выбор между этими двумя типами заводов зависит от масштаба вашего проекта и требований.
Many asphalt plant suppliers offer equipment customization options. You can often tailor your plant’s specifications, such as capacity, burner type, recycling features, and pollution control systems, to meet your specific needs. Consult with suppliers to discuss customization possibilities
При выборе подходящей асфальтовой смеси для вашего проекта учитываются такие факторы, как климатические условия, интенсивность движения, требования к несущей способности и долговечность. Проконсультируйтесь с инженерами по асфальту или специалистами по проектированию смесей, чтобы выбрать наиболее подходящую смесь, отвечающую техническим требованиям вашего проекта.
Сроки установки нового асфальтового завода могут варьироваться в зависимости от таких факторов, как тип, размер и комплектация завода. Обычно он составляет от нескольких месяцев до более года. На сроки установки могут повлиять такие факторы, как получение разрешений, подготовка площадки и наличие оборудования. Важно планировать все заранее, чтобы уложиться в сроки.
Есть вопросы, которые вы хотите задать?
Мы будем рады ответить на ваши вопросы.
