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UNIBLACK | Premium Series (160-180 TPH)
The UNIBLACK Premium Series is your go-to for high-performance asphalt production. With 160–180 TPH capacity and CYBERMIX™ automation, this plant is made for demanding highway, airport, and expressway projects.
Intelligent controls, fuel efficiency, and consistent quality ensure you stay productive, profitable, and ahead of the curve.
Salient Features
- CYBERMIX™ smart operations
- Remote diagnostics and alerts
- Energy-optimised drying system
- Reduced downtime, increased uptime
- Meets national & international quality standards
Cold Aggregate Bins
Modular bins with electrical feeder drives and high-speed conveyors ensure smooth aggregate flow, aided by dust-free rollers and a scalping screen.
Hot Elevator
Heavy-duty chain with teethed EN-19 shaft and back-stop gear motor for slip-free drive
Bitumen Tanks
Fully insulated and cladded construction, available with direct or indirect heating, equipped with a high-capacity thermic fluid heater, heavy-duty gear pump for efficient circulation, and an integrated filter for pump protection.
Central Control Cabin
An Advanced automation system with manual/automatic control, remote access for support, real-time monitoring, and user-friendly graphics with one-click operation.
Fuel Tank
Thermic Heater
Duplex Filler Silo
Dryer Drum
The insulated drum minimizes heat loss, while special lifting flights enhance heat transfer.
Pollution Control Bag House
Pre-separator captures coarse dust, while the bag filter ensures high-efficiency fine dust filtration. Features include a VFD motor for energy savings and an emergency cold air valve for added safety.
UNIFLAME Modulating Burner
High-pressure modulating burner for efficient fuel use (diesel, LDO, or furnace oil).
Multi-Deck Vibrating Screen
Wider screening area with dual motors for increased productivity and high-stiffness springs for precise weighing.
Weighing Section
Larger weigh-bin on load cells for accuracy and hot-oil jacketed bitumen hopper to maintain temperature.
Hot Aggregate Bins
Zero-maintenance radial discharge gates with capacitance level switches to prevent overflow
Mixing Unit
Equipped with abrasion-resistant Ni-Hard steel paddles and direct shaft-mounted gear motors for efficient mixing and a leak-proof discharge gate.
RAC Hopper with Elevator
Hot-Mix Storage Silo
- Capacities: 40 & 80 MT
Continuous Oil-Heating System
Cold Aggregate Bins
Modular bins with electrical feeder drives and high-speed conveyors ensure smooth aggregate flow, aided by dust-free rollers and a scalping screen.
Hot Elevator
Heavy-duty chain with teethed EN-19 shaft and back-stop gear motor for slip-free drive
Bitumen Tanks
Fully insulated and cladded construction, available with direct or indirect heating, equipped with a high-capacity thermic fluid heater, heavy-duty gear pump for efficient circulation, and an integrated filter for pump protection.
Central Control Cabin
An Advanced automation system with manual/automatic control, remote access for support, real-time monitoring, and user-friendly graphics with one-click operation.
Fuel Tank
Thermic Heater
Duplex Filler Silo
Dryer Drum
The insulated drum minimizes heat loss, while special lifting flights enhance heat transfer.
Pollution Control Bag House
Pre-separator captures coarse dust, while the bag filter ensures high-efficiency fine dust filtration. Features include a VFD motor for energy savings and an emergency cold air valve for added safety.
UNIFLAME Modulating Burner
High-pressure modulating burner for efficient fuel use (diesel, LDO, or furnace oil).
Multi-Deck Vibrating Screen
Wider screening area with dual motors for increased productivity and high-stiffness springs for precise weighing.
Weighing Section
Larger weigh-bin on load cells for accuracy and hot-oil jacketed bitumen hopper to maintain temperature.
Hot Aggregate Bins
Zero-maintenance radial discharge gates with capacitance level switches to prevent overflow
Mixing Unit
Equipped with abrasion-resistant Ni-Hard steel paddles and direct shaft-mounted gear motors for efficient mixing and a leak-proof discharge gate.
RAC Hopper with Elevator
Hot-Mix Storage Silo
- Capacities: 40 & 80 MT
Continuous Oil-Heating System
Technical Specification
| PLANT MODEL | UNIBLACK2000 | UNIBLACK2250 | |
|---|---|---|---|
| Plant Output @ 3% moisture content (t/h) | 160 | 180 | |
| Batch Size @ Cycle time 45 Sec. (Kg) | 2000 | 2250 | |
| Cold Bin Aggregate Feeders | No. of Bins | 4/5 | |
| Individual Bin Capacity (M3) | 8.5 | 12 | |
| Charging Conveyors | Unit Output Capacity (t/h) | 180 | 200 |
| Dryer Drum | Drive Type | 4W Friction Drive | |
| UNIFLAME Modulating Burner Coal-Fired Burner (Optional) | Type | UNIFLAME Modulating Burner | |
| Fuel Options |
Liquid: LDO/FO/Diesel Gas: LPG/PNG/CNG Solid Fuel: Coal | ||
| Heat Output (MW/Hr.) | 12 | 14 | |
| Pollution Control Unit | Primary (Air Flow) | Cascade Type Pre-Separator (>75 microns) | |
| Secondary (Air Flow) | Bag-House Filter | ||
| Hot Elevator | Max. Capacity (t/h) | 180 | 200 |
| Screen Unit | Fraction of Screens | 4/5 | |
| Screen Mesh | As per Requirements | ||
| Hot Aggregate Bins | Nos. of Bins | 4/5 | |
| Mixer Unit | Type | Twin Shaft Direct Driven Synchronized Mixer | |
| Control Panel | Type | PLC Based, Fully Computerised with Manual Over Ride | |
Frequently Asked Questions
Yes. Alltech India Limited is a verified exporter of the 160–180 TPH UNIBLACK Premium asphalt batch mix plant, having supplied equipment to Bangladesh, Nepal, South Africa, Algeria, Thailand, and other markets. India-manufactured asphalt plants combine European-influenced engineering quality with competitive pricing — making them the preferred choice for road contractors across Africa, the Middle East, and Southeast Asia. Alltech also has a dedicated subsidiary — Alltech Australasia Pty Ltd — serving the Australian market. Contact australia@alltech-group.com for export inquiries.
Regular maintenance of a 160 TPH asphalt batch mix plant includes: daily cleaning of the bag-house filter and pre-separator; weekly lubrication of mixer shaft bearings, hot elevator chain, and screen springs; monthly inspection of Ni-Hard paddle tips (replace when worn beyond 1/3 design thickness); and annual calibration of load cells and temperature sensors. The CYBERMIX™ control system generates maintenance alerts and production logs to help schedule planned servicing before breakdowns occur, reducing costly unplanned downtime on long highway projects.
Installation of a 160 TPH asphalt batch mix plant typically takes 6–10 weeks, including civil foundation work, structural erection, electrical connections, and final commissioning. The UNIBLACK Premium’s modular and pre-wired design significantly reduces on-site assembly time compared to conventional plants. Alltech provides a dedicated team of installation engineers, commissioning support, and operator training as part of every delivery — ensuring the plant achieves rated 160 TPH output before handover.
A 160 TPH asphalt batch mix plant typically requires approximately 50m × 40m (2,000 sq.m) of land, including space for the mixing tower, cold aggregate bins, bitumen tanks, fuel storage, 40/80 MT hot mix storage silo, and truck loading area. The UNIBLACK Premium’s modular design allows flexible site layout configurations. Contact Alltech for a customized site layout drawing for your specific project location.
Yes. The 160–180 TPH capacity range is ideal for airport runway projects, which demand the highest asphalt mix quality — precise gradation, exact bitumen content, and full batch traceability. The UNIBLACK Premium’s twin-shaft mixer delivers a homogeneous mix in a 45-second cycle, while CYBERMIX™ records every batch for quality documentation. The available 4/5-deck vibrating screen ensures precise aggregate fractionation required for DBM (Dense Bituminous Macadam) and BC (Bituminous Concrete) mixes used in airport paving specifications.
The UNIBLACK Premium (160–180 TPH) is fitted with the UNIFLAME modulating burner, supporting: liquid fuels (Diesel, LDO, Furnace Oil), gas fuels (LPG, PNG, CNG), and solid fuel (Coal) via an optional coal-fired burner. Heat output is 12 MW/hr for the 160 TPH model and 14 MW/hr for the 180 TPH model. Multi-fuel flexibility allows contractors to switch fuel types based on local availability and project site conditions, reducing operating costs over the plant’s lifetime.
Yes. The Alltech UNIBLACK Premium (160–180 TPH) includes a hot mix storage silo available in 40 MT and 80 MT capacities — a key differentiator from the smaller Classic Series. The hot mix silo allows the plant to keep producing at full 160 TPH capacity even during truck loading delays, preventing costly production stoppages and temperature loss. For highway and expressway projects where continuous mix supply to the paver is critical, a hot mix storage silo is essential.
Both capacities are ideal for national highway projects. Use 160 TPH for 4–6 lane highway stretches requiring 1,200–1,600 tonnes/day on a standard 10-hour shift. Choose 180 TPH when project timelines are aggressive, multiple lanes are being paved simultaneously, or adverse weather may reduce working hours. For expressway projects — where paving schedules are strict and downtime is costly — the 180 TPH UNIBLACK 2250 provides the production buffer needed to stay ahead of your paving crew.
A 160 TPH asphalt batch mix plant running a 10-hour shift produces approximately 1,600 tonnes of hot mix asphalt per day. Over a 12-hour shift, output reaches approximately 1,920 tonnes/day. Annual production (250 working days, 10 hrs/day) can reach up to 4,00,000 tonnes. Actual output depends on aggregate moisture content, mix temperature, truck availability, and operational efficiency. The UNIBLACK 2000 consistently delivers rated 160 TPH at 3% aggregate moisture content.
The price of a 160 TPH asphalt batch mix plant in India starts from approximately ₹2.25 Cr, varying by configuration, automation level, and optional features such as a hot mix storage silo (40MT or 80MT) and RAP system. Alltech’s UNIBLACK 2000 (160 TPH) is competitively priced for contractors handling national highway, expressway, and airport projects. Contact us at +91 89800 05313 or info@alltech-group.com for a customized quote.
Any questions you want to ask?
We will be happy to answer your questions.
Over View
The asphalt plant machine is the core of asphalt production. Selecting the appropriate machine and its components is vital for achieving efficient and consistent results. In this guide, we will explore the essential components of Alltech’s Premium 160 – 180 tph capacity asphalt plant, providing you with the information necessary to make informed decisions that meet your asphalt production requirements.
Navigating the Asphalt Industry
Asphalt production is a dynamic and essential part of the construction industry. Understanding the nuances of asphalt plant machines is the first step toward successful asphalt production.
Understanding Asphalt Plant Machines
Before we delve into the components, it is essential to gain a fundamental understanding of asphalt plant machines and their pivotal role in the construction industry. These machines are critical for producing the high-quality asphalt needed for building durable roads and infrastructure.
Types and Functions
Asphalt plant machines come in a variety of types, each tailored for specific applications. Understanding the distinctions between batch plants and continuous drum mix plants is crucial for selecting the right equipment to meet your project’s requirements.
Importance of Component Quality
The quality of the components within an asphalt plant machine directly affects its performance and longevity. This underscores the importance of selecting components thoughtfully.
Essential Components of an Asphalt Plant Machine
Alltech’s Premium 160 – 180 tph capacity asphalt plant machine comprises several essential components, each playing a vital role in the production process. Let’s explore the basics of these components:
Selecting the Right Asphalt Plant Components
With a foundational understanding in place, the next step is to decide on the best equipment for your asphalt plant.
Factors to Consider
Factors such as production capacity, local regulations, and financial constraints will influence your component choices.
Customization Options
Many suppliers offer customization options to tailor your asphalt plant machine to your specific needs.
Budgeting for Your Asphalt Plant Machine
Balancing your budget while ensuring high-quality components is a critical aspect of the decision-making process.
Balancing Cost and Quality
While cost is a significant factor, compromising on component quality can lead to long-term operational issues. Finding the right balance is key.
Environmental and Regulatory Compliance
Adhering to environmental and regulatory standards is not just responsible but often a legal requirement.
Meeting Emission Standards
Ensure your asphalt plant machine complies with emissions regulations in your area. Environmentally friendly practices are both ethical and cost-effective.
Permits and Regulations
Understand the permits and regulations that apply to your asphalt production. Complying with these requirements is essential for a smooth operation.
Maintenance and Support
Regular maintenance and reliable support are crucial for the sustained operation of your asphalt plant machine.
Spare Parts Availability
Inquire about the availability of spare parts and the supplier’s ability to provide them quickly. Downtime can be costly, so reliable parts access is essential.
Technical Support and Training
Ask about the technical support and training options offered by the supplier. Proper training ensures your team can operate the plant effectively
Customer Feedback and Testimonials.
Learn from the experiences of others who have worked with asphalt plant suppliers.
Learning from Others’ Experiences
Reading customer feedback and testimonials can provide valuable insights into a supplier’s performance and reliability.
Making Your Decision
After thorough research and consideration, it’s time to make your decision.
Creating a Shortlist
Narrow down your options to a shortlist of suppliers that meet your criteria. Carefully compare their offers to find the best fit for your needs.
Drying and Heating System
– Preparing Raw Materials
Mixing System
– Creating the Perfect Blend
Dust Collection System
– Maintaining Environmental Standards
Storage Silos
– Storing the Finished Product
Control System
– The Brain Behind Operation
Conclusion
Selecting the right asphalt plant machine and components is a crucial step toward efficient asphalt production. Armed with the knowledge and insights from this guide, you’re well-prepared to make an informed decision and embark on a journey toward smooth and reliable asphalt production.
