EN 
RU UNIBLACK | Premium Series (160-180 TPH)
The UNIBLACK Premium Series is your go-to for high-performance asphalt production. With 160–180 TPH capacity and CYBERMIX™ automation, this plant is made for demanding highway, airport, and expressway projects.
Intelligent controls, fuel efficiency, and consistent quality ensure you stay productive, profitable, and ahead of the curve.
Salient Features
- CYBERMIX™ smart operations
- Remote diagnostics and alerts
- Energy-optimised drying system
- Reduced downtime, increased uptime
- Meets national & international quality standards
Cold Aggregate Bins
Modular bins with electrical feeder drives and high-speed conveyors ensure smooth aggregate flow, aided by dust-free rollers and a scalping screen.
Hot Elevator
Heavy-duty chain with teethed EN-19 shaft and back-stop gear motor for slip-free drive
Bitumen Tanks
Fully insulated and cladded construction, available with direct or indirect heating, equipped with a high-capacity thermic fluid heater, heavy-duty gear pump for efficient circulation, and an integrated filter for pump protection.
Central Control Cabin
An Advanced automation system with manual/automatic control, remote access for support, real-time monitoring, and user-friendly graphics with one-click operation.
Fuel Tank
Thermic Heater
Duplex Filler Silo
Dryer Drum
The insulated drum minimizes heat loss, while special lifting flights enhance heat transfer.
Pollution Control Bag House
Pre-separator captures coarse dust, while the bag filter ensures high-efficiency fine dust filtration. Features include a VFD motor for energy savings and an emergency cold air valve for added safety.
UNIFLAME Modulating Burner
High-pressure modulating burner for efficient fuel use (diesel, LDO, or furnace oil).
Multi-Deck Vibrating Screen
Wider screening area with dual motors for increased productivity and high-stiffness springs for precise weighing.
Weighing Section
Larger weigh-bin on load cells for accuracy and hot-oil jacketed bitumen hopper to maintain temperature.
Hot Aggregate Bins
Zero-maintenance radial discharge gates with capacitance level switches to prevent overflow
Mixing Unit
Equipped with abrasion-resistant Ni-Hard steel paddles and direct shaft-mounted gear motors for efficient mixing and a leak-proof discharge gate.
RAC Hopper with Elevator
Hot-Mix Storage Silo
- Capacities: 40 & 80 MT
Continuous Oil-Heating System
Cold Aggregate Bins
Modular bins with electrical feeder drives and high-speed conveyors ensure smooth aggregate flow, aided by dust-free rollers and a scalping screen.
Hot Elevator
Heavy-duty chain with teethed EN-19 shaft and back-stop gear motor for slip-free drive
Bitumen Tanks
Fully insulated and cladded construction, available with direct or indirect heating, equipped with a high-capacity thermic fluid heater, heavy-duty gear pump for efficient circulation, and an integrated filter for pump protection.
Central Control Cabin
An Advanced automation system with manual/automatic control, remote access for support, real-time monitoring, and user-friendly graphics with one-click operation.
Fuel Tank
Thermic Heater
Duplex Filler Silo
Dryer Drum
The insulated drum minimizes heat loss, while special lifting flights enhance heat transfer.
Pollution Control Bag House
Pre-separator captures coarse dust, while the bag filter ensures high-efficiency fine dust filtration. Features include a VFD motor for energy savings and an emergency cold air valve for added safety.
UNIFLAME Modulating Burner
High-pressure modulating burner for efficient fuel use (diesel, LDO, or furnace oil).
Multi-Deck Vibrating Screen
Wider screening area with dual motors for increased productivity and high-stiffness springs for precise weighing.
Weighing Section
Larger weigh-bin on load cells for accuracy and hot-oil jacketed bitumen hopper to maintain temperature.
Hot Aggregate Bins
Zero-maintenance radial discharge gates with capacitance level switches to prevent overflow
Mixing Unit
Equipped with abrasion-resistant Ni-Hard steel paddles and direct shaft-mounted gear motors for efficient mixing and a leak-proof discharge gate.
RAC Hopper with Elevator
Hot-Mix Storage Silo
- Capacities: 40 & 80 MT
Continuous Oil-Heating System
Technical Specification
| PLANT MODEL | UNIBLACK2000 | UNIBLACK2250 | |
|---|---|---|---|
| Plant Output @ 3% moisture content (t/h) | 160 | 180 | |
| Batch Size @ Cycle time 45 Sec. (Kg) | 2000 | 2250 | |
| Cold Bin Aggregate Feeders | No. of Bins | 4/5 | |
| Individual Bin Capacity (M3) | 8.5 | 12 | |
| Charging Conveyors | Unit Output Capacity (t/h) | 180 | 200 |
| Dryer Drum | Drive Type | 4W Friction Drive | |
| UNIFLAME Modulating Burner Coal-Fired Burner (Optional) |
Type | UNIFLAME Modulating Burner | |
| Fuel Options |
Liquid: LDO/FO/Diesel Gas: LPG/PNG/CNG Solid Fuel: Coal |
||
| Heat Output (MW/Hr.) | 12 | 14 | |
| Pollution Control Unit | Primary (Air Flow) | Cascade Type Pre-Separator (>75 microns) | |
| Secondary (Air Flow) | Bag-House Filter | ||
| Hot Elevator | Max. Capacity (t/h) | 180 | 200 |
| Screen Unit | Fraction of Screens | 4/5 | |
| Screen Mesh | As per Requirements | ||
| Hot Aggregate Bins | Nos. of Bins | 4/5 | |
| Mixer Unit | Type | Twin Shaft Direct Driven Synchronized Mixer | |
| Control Panel | Type | PLC Based, Fully Computerised with Manual Over Ride | |
Frequently Asked Questions
The cold feeding machine in the asphalt mixing plant is responsible for feeding and distributing the cold material (mostly sand, gravel and crushed stone) into the asphalt mixing plant. system. It works as the beginning of the production process by sending raw materials to drying and heating machines ready for mixing.
To ensure your asphalt plant machine complies with emissions standards, it’s essential to choose high-quality components, such as efficient burners and dust collection systems. Regular maintenance and adherence to recommended operating practices also play a vital role. Additionally, consult with your local environmental agency to understand specific emissions regulations in your area.
Continuous drum mix asphalt plants offer advantages such as continuous production, high efficiency, and consistent quality. They are known for their ability to handle a wide range of mix types and are often preferred for large-scale projects. Additionally, they have lower startup and shutdown costs compared to batch plants.
Yes, many asphalt plant suppliers offer financing options or leasing arrangements to help spread the cost of your investment over time. Financing can make acquiring a high-quality asphalt plant machine more manageable for your budget
The lifespan of an asphalt plant machine can vary depending on factors like maintenance, usage, and the quality of components. With proper maintenance and care, these machines can have a lifespan of 15 to 25 years or even longer.
Most asphalt plant suppliers offer customization options to tailor your machine to your production requirements. You can discuss your specific needs, such as capacity, mix types, and environmental considerations, with the supplier to ensure the machine is configured to meet your unique demands.
Regular maintenance is crucial to extending the life of your asphalt plant machine. Key maintenance tasks include cleaning, lubricating moving parts, inspecting and replacing worn components, and ensuring that the control system is calibrated and functioning correctly. Routine checks and preventive maintenance can prevent costly breakdowns.
Yes, it is often possible to retrofit existing asphalt plants with modern components and technologies to improve efficiency, reduce emissions, and meet current standards. Consult with your asphalt plant supplier to explore retrofitting options that align with your goals.
The control system in the asphalt mixing plant is the “brains” behind the operation of the plant. It controls and manages many factory operations, including temperature control, product comparison and all automation processes. Efficient control systems ensure accurate and consistent asphalt production.
To ensure compliance with local regulations and permits, work closely with your asphalt plant supplier to select components that meet the necessary standards. Additionally, consult with your local environmental agency to understand specific regulations and permitting requirements in your area. Regularly monitor and maintain your plant to ensure ongoing compliance.
Any questions you want to ask?
We will be happy to answer your questions.
Over View
The asphalt plant machine is the core of asphalt production. Selecting the appropriate machine and its components is vital for achieving efficient and consistent results. In this guide, we will explore the essential components of Alltech’s Premium 160 – 180 tph capacity asphalt plant, providing you with the information necessary to make informed decisions that meet your asphalt production requirements.
Navigating the Asphalt Industry
Asphalt production is a dynamic and essential part of the construction industry. Understanding the nuances of asphalt plant machines is the first step toward successful asphalt production.
Understanding Asphalt Plant Machines
Before we delve into the components, it is essential to gain a fundamental understanding of asphalt plant machines and their pivotal role in the construction industry. These machines are critical for producing the high-quality asphalt needed for building durable roads and infrastructure.
Types and Functions
Asphalt plant machines come in a variety of types, each tailored for specific applications. Understanding the distinctions between batch plants and continuous drum mix plants is crucial for selecting the right equipment to meet your project’s requirements.
Importance of Component Quality
The quality of the components within an asphalt plant machine directly affects its performance and longevity. This underscores the importance of selecting components thoughtfully.
Essential Components of an Asphalt Plant Machine
Alltech’s Premium 160 – 180 tph capacity asphalt plant machine comprises several essential components, each playing a vital role in the production process. Let’s explore the basics of these components:
Selecting the Right Asphalt Plant Components
With a foundational understanding in place, the next step is to decide on the best equipment for your asphalt plant.
Factors to Consider
Factors such as production capacity, local regulations, and financial constraints will influence your component choices.
Customization Options
Many suppliers offer customization options to tailor your asphalt plant machine to your specific needs.
Budgeting for Your Asphalt Plant Machine
Balancing your budget while ensuring high-quality components is a critical aspect of the decision-making process.
Balancing Cost and Quality
While cost is a significant factor, compromising on component quality can lead to long-term operational issues. Finding the right balance is key.
Environmental and Regulatory Compliance
Adhering to environmental and regulatory standards is not just responsible but often a legal requirement.
Meeting Emission Standards
Ensure your asphalt plant machine complies with emissions regulations in your area. Environmentally friendly practices are both ethical and cost-effective.
Permits and Regulations
Understand the permits and regulations that apply to your asphalt production. Complying with these requirements is essential for a smooth operation.
Maintenance and Support
Regular maintenance and reliable support are crucial for the sustained operation of your asphalt plant machine.
Spare Parts Availability
Inquire about the availability of spare parts and the supplier’s ability to provide them quickly. Downtime can be costly, so reliable parts access is essential.
Technical Support and Training
Ask about the technical support and training options offered by the supplier. Proper training ensures your team can operate the plant effectively
Customer Feedback and Testimonials.
Learn from the experiences of others who have worked with asphalt plant suppliers.
Learning from Others’ Experiences
Reading customer feedback and testimonials can provide valuable insights into a supplier’s performance and reliability.
Making Your Decision
After thorough research and consideration, it’s time to make your decision.
Creating a Shortlist
Narrow down your options to a shortlist of suppliers that meet your criteria. Carefully compare their offers to find the best fit for your needs.
Drying and Heating System
– Preparing Raw Materials
Mixing System
– Creating the Perfect Blend
Dust Collection System
– Maintaining Environmental Standards
Storage Silos
– Storing the Finished Product
Control System
– The Brain Behind Operation
Conclusion
Selecting the right asphalt plant machine and components is a crucial step toward efficient asphalt production. Armed with the knowledge and insights from this guide, you’re well-prepared to make an informed decision and embark on a journey toward smooth and reliable asphalt production.
