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Asphalt Batch Mix Plant CLASSIC MODEL (80-120 TPH)

Alltech Group can supply the right plant to suit the market requirements: Whether it’s a transportable or stationary plant, at capacities from 100 – 400 t/hour – but one thing remains consistent throughout, Alltech Group has the most cutting-edge solutions for economical, flexible and environmentally friendly asphalt production. The key advantage of the Classic Asphalt Batch Mixing plants is the design of the main components in transport-optimised container dimensions, allowing easy transportation by road, sea or rail – all over the world as well as for small scale production of asphalt.

SALIENT FEATURES

TECHNICAL SPECIFICATION

PLANT MODEL UNIBLACK 1000 UNIBLACK 1250 UNIBLACK 1500
Plant Cap. @3% Moisture content TPH 80 100 120
Batch Size @Cycle time 45 Sec. Kg. 1000 1300 1500
SECTIONS
Charging Conveyor Capacity TPH 100 120 140
Dryer Drum Drive type   4 W Friction Drive
Modulating Burner Type/Fuel Modulating Multi Fuel/ (Diesel /LDO /Furnace Oil)
Pollution Control Bag-House Primary Reverse Air Flow Cascade Type Pre-Separator
Secondary Bag-House Filter
Control Panel Type Fully Computerised with Manual Over Ride

Your Guide to Finding the Perfect Asphalt Plant Supplier Near You

In this guide, we’ll delve deeper into the world of asphalt equipment with a special focus on finding asphalt products that will meet your needs. Whether you need an 80 – 120 tonnes/hour asphalt plant or any other capacity, we will guide you step by step through the process, from identifying the problem to providing a solution, providing you with important questions that will make your decision easier.

Introduction

When it comes to asphalt production, choosing the right supplier is critical to the success of the project. This section will explain why choosing the perfect asphalt material should be so important.

Why Choosing the Right Asphalt Plant Supplier Matters

The quality of your asphalt production largely depends on the products you use. An experienced and reputable supplier can make all the difference in achieving consistent results. This guide will help you navigate the process of finding the ideal asphalt plant supplier to meet your specific requirements.

Understanding Your Asphalt Needs

Before you start your search for an asphalt plant supplier, it’s essential to have a clear understanding of your production needs and the types of asphalt plants available.

Assessing Your Production Requirements

Begin by determining the volume of asphalt you need to produce regularly. This will help you identify the capacity requirements for your asphalt plant, whether it’s 80-120 tph or a different capacity.

Types of Asphalt Plants

There are various types of asphalt plants, including batch plants, drum mix plants, and continuous mix plants. Each has its advantages and is suitable for specific applications. Understanding these options is crucial in making the right choice.

Researching Asphalt Plant Suppliers

Now that you know your asphalt production needs, it’s time to start your search for the right supplier.

The Importance of Supplier Reputation

Reputation matters in the world of asphalt plants. Look for suppliers with a proven track record of delivering high-quality equipment and excellent service.

Locating Hot Mix Asphalt Plants Near You

Consider the distance of the supplier’s factory to your project site. Locating a hot mix asphalt production facility near you can save you time and transportation costs.

Supplier’s Track Record

Research the supplier’s history. Have they consistently delivered on their promises? Reading customer reviews and asking for recommendations can provide valuable insights.

Evaluating Equipment Quality

The quality of the asphalt plant equipment is a critical factor in your decision-making process.

The Key Components of an Asphalt Plant

Understand the essential components of an asphalt plant, such as the dryer, mixer, and silos. A well-designed plant will ensure efficiency and reliability.

Quality Standards and Certifications

Check whether the seller’s products meet industry standards and have relevant certifications. This ensures that your facility complies with environmental and safety regulations.

Budget Considerations

It is important to balance your budget when choosing an asphalt plant.

Initial Costs vs. Long-term Savings

When considering the long-term savings of a good factory, upfront costs are quite high. A reliable facility can reduce maintenance costs and repair time.

Financing Options

Explore financing options to make your investment more manageable. Many suppliers offer financing plans or leasing arrangements.

Environmental and Regulatory Compliance

Adhering to environmental and regulatory standards is essential in today’s asphalt industry.

Meeting Emission Standards

Ensure that the plant you choose meets emissions regulations in your area. Environmentally friendly practices are not only responsible but can also lead to cost savings.

Permits and Regulations

Understand the permits and regulations applicable to asphalt production in your region. Your supplier should be well-versed in these requirements.

Maintenance and Support

Ongoing support is crucial for the smooth operation of your asphalt plant.

Availability of Spare Parts

Ask about availability and how quickly it can be shipped. Downtime can be costly, so product reliability is important.

Technical Support and Training

Ask about the technical support and training options you can receive by your supplier. Proper training ensures that your team can operate the plant effectively.

Customer Feedback and Testimonials

Learn from the experiences of others who have worked with the supplier.

Learning from Others’ Experiences

Read customer feedback and testimonials to gain insights into the supplier’s performance. This can help you make an informed decision.

Making Your Decision

After thorough research and consideration, it’s time to make your decision.

Creating a Shortlist

Narrow down your options to a shortlist of suppliers that meet your criteria. Compare their offers and weigh the pros and cons.

Conclusion

Selecting the right asphalt plant supplier is a critical step in ensuring the success of your asphalt production. With the knowledge and insights gained from this guide, you’re well-equipped to make an informed decision and embark on your road to reliable asphalt production.

Frequently Asked Questions

The typical lifespan of an asphalt plant can vary depending on factors such as its design, quality of components, maintenance, and usage. However, a well-maintained asphalt plant can last anywhere from 20 to 30 years or even longer.

You can assess the energy efficiency of an asphalt plant by considering factors such as its fuel consumption, heat recovery systems, and overall production efficiency. Look for plants with advanced burner technology, efficient insulation, and recycling systems to minimize energy consumption.

Many governments offer incentives and grants for using environmentally friendly asphalt plants. These incentives may include tax credits, subsidies, or grants to encourage the adoption of technologies that reduce emissions and improve sustainability. Check with local environmental agencies or industry associations for specific programs in your area.

Simple maintenance tasks that extend the life of your asphalt equipment include regular cleaning, lubrication of moving parts, inspection of electrical equipment and prompt replacement of worn or damaged parts. Accurate measurement and routine analysis are essential for efficient operation.

To calculate the ideal capacity for your asphalt plant, consider factors like the anticipated demand for asphalt, the types of mixes you’ll produce, and your production goals. Consulting with an experienced asphalt plant engineer or manufacturer can help you determine the appropriate capacity for your needs.

Retrofitting an existing asphalt plant to meet modern environmental standards is possible but can be complex and costly. It may involve upgrading pollution control equipment, improving energy efficiency, and modifying the plant’s design. Consult with experts in the field to assess the feasibility and cost-effectiveness of retrofitting your plant.

Batch and continuous mix asphalt plants differ in their production processes. Batch plants produce asphalt in discrete batches, making them suitable for small to medium-sized projects. Continuous mix plants produce asphalt continuously and are better suited for large-scale operations. The choice between the two depends on your project’s scale and requirements.

Many asphalt plant suppliers offer equipment customization options. You can often tailor your plant’s specifications, such as capacity, burner type, recycling features, and pollution control systems, to meet your specific needs. Consult with suppliers to discuss customization possibilities

Choosing the right asphalt mix for your project involves considering factors like climate conditions, traffic volume, load-bearing requirements, and durability. Consult with asphalt engineers or mix design experts to select the most suitable mix that meets your project’s specifications.

The lead time for installing a new asphalt plant can vary depending on factors such as plant type, size, and customization. It typically ranges from a few months to over a year. Factors such as permitting, site preparation, and equipment availability can affect the installation timeline. It’s essential to plan well in advance to meet project deadlines.

PLANT INSTALLATION

TESTMONIALS

Our history is basically in the rood maintenance field and we were using the road maintenance equipment of international companies and importing it since there were no Indian manufacturers for micro surfacing later we ,got to know that Alltech has micro surfacing paver manufacturing we showed interest and bought one machine from them even thought that was 1st machine the quality was amazing and support is commandable .therefore we also procured 2nd micro surfacing paver from them also and have completed some major prestigious project.
Black top Infra, Mumbai

Black top Infra, Mumbai

CEO, Black top Infra, Mumbai

We come to India looking for a good quality bitumen drum decanter which can give us the desired heating efficiency and we got to know about Alltech group. we were so impressed with the product the team and the setup they have and we undoubtedly made a connection lifelong for bitumen decanting solution.
NDE, Bangladesh

NDE, Bangladesh

CEO, NDE, Bangladesh

Later in 2019 after facing issues in international brands of asphalt plant we tried Alltech Asphalt plant and the sheer quality plant and optimum service support they have provided is commendable .so later for link road Delhi-Mumbai, Expressway, we went with 240 TPH Asphalt plant of Alltech.
DRA IPL, Ahmedabad

DRA IPL, Ahmedabad

CEO, DRA IPL, Ahmedabad

Alltech group has made a brand value of selling rugged asphalt plants with premium service support, a dire had of any road construction company and we had produced more then 2,00,000 MT hot mix and we don’t feel any problem in that in future also, we will be opting for Alltech group.
DLC Infra, Kutch

DLC Infra, Kutch

CEO, DLC Infra, Kutch

We are in bitumen business from a very long time and when we started importing bitumen in bags. we were looking for a company with best quality Bitumen Bag Melteronline and found Alltech group as the bitumen melting leader.
CCF Lte, Indonesia

CCF Lte, Indonesia

CEO, CCF Lte, Indonesia

When we decided to setup our refinery in Sharjah and other countries, we undoubtedly went with Alltech group since they are world leaders in bitumen melting and storage solution, we have 25+ equipment of Alltech group and we are extremely satisfied.
Global Aria, UAE

Global Aria, UAE

CEO, Global Aria, UAE

We bought Alltech CFD 120 at first we were hesitant but the service support they have provided even in out skirts of Coimbatore .and the new technology plant with almost 35% less fuel new usage as compared to conventional drum mix plant.
Thangam Infra, Coimbatore

Thangam Infra, Coimbatore

CEO, Thangam Infra, Coimbatore

When we have looking for a drum mix plant for our project Alltech group has enlightened us about counter flow drum mix plant which is new technology for india and he adopted and getting good response from plant.
Puja construction, Assam

Puja construction, Assam

CEO, Puja construction, Assam

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